Hot, breezy days have people lining up to get their next custom summer board. Here's a pair of Classics on the lamination rack.
Both boards are resin tint, with resin tint deck inlay. Traditional lap-line, pinline will be added after hot-coat. Old school lamination to match the feel of old school 50/50 rails and single-fin glide. A couple of more Classics in the wings, including a triple-stringer and one for yours truly...errr, the shop, I mean. Don't get caught without a log for the summer, order your Classic today.
Wednesday, April 30, 2014
Sunday, April 27, 2014
A photo-essay...
Earlier this year I was fortunate enough to be approached by photographer Anastasia Petukhova, requesting the opportunity to photograph me while shaping. Anastasia is a very talented photographer who is in the process of creating a photo-documentary about surfboard building. She plans to show her work at a solo exhibition sometime in the future, but in the meantime you can find her most recent work on shapers HERE.
The board I'm shaping in the photos is my current daily driver. You can see all of the photos taken by Anastasia during this session in the "Shapers Series" on her blog.
The board I'm shaping in the photos is my current daily driver. You can see all of the photos taken by Anastasia during this session in the "Shapers Series" on her blog.
Saturday, April 26, 2014
Pure custom...
Believe it or not, this shape started out as a 7-10 Widget 3yrs ago. Customer Phil didn't like how it fit, so I took it back and we put our heads together and came up with this shape. Phil loved this board, and then recently a friend rode it and insisted on buying it. Phil came back to me, wanting the same shape, but with some tweaks, most notably EPS/Epoxy construction. Here's the result:
If forced to name it, I'd call it a double bump-wing swallow-tail Nova Speedster, but you can call it a "custom". Isn't it time you had a custom board built?
If forced to name it, I'd call it a double bump-wing swallow-tail Nova Speedster, but you can call it a "custom". Isn't it time you had a custom board built?
Wednesday, April 23, 2014
Sneak Peak at T-Belly Gen 2...
I've been working on a couple of belly boards, one of which is a prototype for the next generation of T-Bellys. Here are some photos of the early stages of the build. I plan to do a complete article on the whole project in a couple of weeks.
Every shape starts with a template, and if its a new shape, a new template is created. One way I create templates is to print out the full outline from Aku, carefully tape together the 8.5x11 sheets of paper, cut the outline, and trace it onto a piece of masonite.

After cutting and truing the big curves with my Hitachi Planer, I use a surform true up the smaller curves and finish with a bit of sandpaper.
The outline is then traced onto the blank and cut out. I have another planer set-up to just true the outline on the blank. With all the contours on both the deck and the bottom, shaping one of theses takes almost as long as shaping a longboard.
Here's the finished bottom viewed from the tail. Notice the defined tail concave and the elevated wing on the rails.
| Tenplate underneath is TB-G1 |
Every shape starts with a template, and if its a new shape, a new template is created. One way I create templates is to print out the full outline from Aku, carefully tape together the 8.5x11 sheets of paper, cut the outline, and trace it onto a piece of masonite.
After cutting and truing the big curves with my Hitachi Planer, I use a surform true up the smaller curves and finish with a bit of sandpaper.
The outline is then traced onto the blank and cut out. I have another planer set-up to just true the outline on the blank. With all the contours on both the deck and the bottom, shaping one of theses takes almost as long as shaping a longboard.
Here's the finished bottom viewed from the tail. Notice the defined tail concave and the elevated wing on the rails.
Yesterday, my glasser applied the sealer coat to the deck. I like to have my EPS boards sealed with a slurry of epoxy and cabosil, It helps to fill in the little pock marks that plague EPS blanks, provides a great surface to bond the rest of the lamination, and helps to prevent de-lamination.
Saturday, March 29, 2014
New Nova for Adam...
This is Adam's new Nova. Its 9-3 x 22-3/4 x 3". The Nova is a great choice for a one-board-quiver since it has such a wide wave-range. You can surf it as a single-fin up to shoulder-high, and then switch to a 2+1 set-up for shoulder-high and bigger waves. It accommodates a wide range of surfing styles from surfing off the tail to the more classic slide/glide/noseride, and everything in between.
The other nice thing about the Nova is that the shape scales very well. I've done them as small as 6-10 and as long as 10-6. So, regardless of your size, sex or age, I can tailor a Nova to meet your surfing needs. I can have a new Nova in your hands within 4 weeks. All it takes is a phone call 805-856-8554.
Thursday, March 27, 2014
Ready to ride...
Fresh off the polisher's rack is this sweet, 9-6 Nova. Dimensions: 9’6” 18-3/8” x 23” x
14-1/4” 3-1/8” 79L NR 4-1/2” TR3-5/8”.
Modern longboard with 60/40 rails, half-length nose concave, “V” in tail, and
2+1 fin setup. Plenty of speed, with effortless turning and long noserides.

Gloss & polish, two-tone, Maroon resin-tint “nose dip” with clear tail. This board is brand-new-never-been-waxed-never-been-surfed, fresh off the glasser’s rack.
It can be seen and fondled at Backnine Surf Shop inCamarillo ,
M-F noon-6p, Sat & Sun 10a-6p. Price $705+tax. Pay cash, PayPal or use credit card (MC, VISA,
AMEX).
Up next for the shop is a 9-0 Nova. Blank is shaped and is waiting its turn to be glassed. So if you're interested in a new 9-0 Nova, finished to your liking, call me ASAP at 805-856-8554.
Gloss & polish, two-tone, Maroon resin-tint “nose dip” with clear tail. This board is brand-new-never-been-waxed-never-been-surfed, fresh off the glasser’s rack.
It can be seen and fondled at Backnine Surf Shop in
Up next for the shop is a 9-0 Nova. Blank is shaped and is waiting its turn to be glassed. So if you're interested in a new 9-0 Nova, finished to your liking, call me ASAP at 805-856-8554.
Friday, February 28, 2014
New 7-3 Widget...
EPS/Epoxy Widget, 7'3" 15-1/2" x 22-3/4" x 16-1/8" 2-7/8" Blank is 1.7lb EPS from Marko Foam and glassing is by Lucke Glassing in Camarillo, CA.
I'm very excited about this shape. I've been refining this shape for more than five years. My initial design was essentially a 6-8 Fish with a diamond tail instead of a swallow tail. Later I added a double-bump tail to get the board to turn better. Then I moved the wide point back to center. This made them a little more "egg-ish". I made them as short as 6-8 but no longer than about 7-10. Last year I built a 7-2 Widget for Sean that I called the "Zinger", a name I later discovered was used by SD shaper Mike Eaton for one of his shapes. So, back to the Widget name. My design of Sean's board was heavily influenced by some of Rusty's thoughts on "big boy" shortboards. Namely, that width is the big guy's friend. I also incorporated a sloped rail as a way of keeping the rails thin in an otherwise 3"+ thick board. In the year that's past since I built Sean's board I've been on the computer designing, and redesigning a Widget for someone, my size and age. That would be 5-10, 190lbs and 66yr. (I may be short and stocky, but at least I'm old!!)
First, I moved the wide-point back about 2" behind center. This widened the tail and narrowed the nose.
The bottom contours were modified to include slight belly in the nose to shallow single concave through the middle, and then progressively wider and deeper double concaves through the fin array and out the tail. There is also V in the last third of the tail. Unlike the more common double concaves that end just behind the front fins, these double concaves are not designed to provide lift. There's already plenty of lift generated by the 16-1/8" wide tail. These concaves are stricly for water flow management somewhat akin to the Campbell Bros Bonzer design.
I like to build the Widgets with a 5-fin configurations as it allows for maximum experimentation with fin sets. You may have noticed the unusual quad fin set I have installed. These are the cutaway keel quads from Shaper's Fins that I mentioned in an earlier post. These low aspect ratio fins will compliment the action of the water-funneling bottom contours in the tail.
I ordered this blank with a 4mm ply Applecore stringer, Knowing that I would be using the color red in the rail scallops, the red-natural-red basswood t-band gives the board an added "customized" look. The glassing schedule was also a deviation from my usual 2-layer deck/one-layer bottom. On this board I chose to use 2, full-length layers of 4oz cloth on the bottom and a staggered, 3-layer deck using all 4oz. One full length layer, one 2/3 length and one 18" length on the tail. The idea was to minimize weight by only putting glass where it was needed. I'm a heavy rear-footed surfer, so there's 3 layers of 4oz where my back foot goes, 2 layers where my front foot goes and one layer where I should never be standing.
I hoping that this board will give me a little more "performance" than my 7-6 Nomad egg. I'll bet a Widget would be just the ticket for more than a few of you out there.
I'm very excited about this shape. I've been refining this shape for more than five years. My initial design was essentially a 6-8 Fish with a diamond tail instead of a swallow tail. Later I added a double-bump tail to get the board to turn better. Then I moved the wide point back to center. This made them a little more "egg-ish". I made them as short as 6-8 but no longer than about 7-10. Last year I built a 7-2 Widget for Sean that I called the "Zinger", a name I later discovered was used by SD shaper Mike Eaton for one of his shapes. So, back to the Widget name. My design of Sean's board was heavily influenced by some of Rusty's thoughts on "big boy" shortboards. Namely, that width is the big guy's friend. I also incorporated a sloped rail as a way of keeping the rails thin in an otherwise 3"+ thick board. In the year that's past since I built Sean's board I've been on the computer designing, and redesigning a Widget for someone, my size and age. That would be 5-10, 190lbs and 66yr. (I may be short and stocky, but at least I'm old!!)
First, I moved the wide-point back about 2" behind center. This widened the tail and narrowed the nose.
This gives me more planing area and volume in the back half of the board where most of my body weight is located while paddling. It also creates a nice "hip" in the outline which serves as a focal point for turns. While I kept the thickness to 2-7/8", I still utilized a sloped rail to keep those rails nice and thin.
I kept the low-rocker design I've always used, giving the board both paddling speed and wave speed.
I like to build the Widgets with a 5-fin configurations as it allows for maximum experimentation with fin sets. You may have noticed the unusual quad fin set I have installed. These are the cutaway keel quads from Shaper's Fins that I mentioned in an earlier post. These low aspect ratio fins will compliment the action of the water-funneling bottom contours in the tail.
I ordered this blank with a 4mm ply Applecore stringer, Knowing that I would be using the color red in the rail scallops, the red-natural-red basswood t-band gives the board an added "customized" look. The glassing schedule was also a deviation from my usual 2-layer deck/one-layer bottom. On this board I chose to use 2, full-length layers of 4oz cloth on the bottom and a staggered, 3-layer deck using all 4oz. One full length layer, one 2/3 length and one 18" length on the tail. The idea was to minimize weight by only putting glass where it was needed. I'm a heavy rear-footed surfer, so there's 3 layers of 4oz where my back foot goes, 2 layers where my front foot goes and one layer where I should never be standing.
I hoping that this board will give me a little more "performance" than my 7-6 Nomad egg. I'll bet a Widget would be just the ticket for more than a few of you out there.
Sunday, February 23, 2014
Pick-up day for Kirt...
Kirt arrived at the shop today to pick up his new Nova Hi-Perf Noserider. This is a very unique custom board, something you won't find at your local surf shop.
The EPS blank was special-ordered from Marko Foam with a cedar-basswood-cedar T-band stringer. After shaping, the board was glassed in a 2-tone red and blue epoxy resin tint, "shabby chic" style. After lamination the board was sanded and polished to a deep shine (impossible to take pictures without reflections)
Wide nose, narrow tail, nose concave and ultra-light weight make this a shape that can be surfed off the tail or on the nose at the highest level of longboard performance.
Shouldn't you have one in your quiver?
The EPS blank was special-ordered from Marko Foam with a cedar-basswood-cedar T-band stringer. After shaping, the board was glassed in a 2-tone red and blue epoxy resin tint, "shabby chic" style. After lamination the board was sanded and polished to a deep shine (impossible to take pictures without reflections)
Wide nose, narrow tail, nose concave and ultra-light weight make this a shape that can be surfed off the tail or on the nose at the highest level of longboard performance.
Shouldn't you have one in your quiver?
Last month, Ray and I celebrated our third anniversary of building quality surfboards together.
Saturday, February 22, 2014
New Nova Daily Driver...
Over the last few months (since the 2013 Holiday season, actually) I've come to the unnerving realization that, as my weight has crept up towards 195lb, I just can't compete for waves on a 9-6. This is especially true on a typical day at my local break, where the waves are a mushy, waist-high. The 10-0 Classic I used last summer was OK, but felt, well, a little log-ish and one-dimensional. My 9-6 Nova Speedster needs shoulder-high or better surf before it hits its stride as a fast, responsive LB. This 9-9 Nova is my attempt to achieve longboard Nirvana, that is, one longboard for all occasions, big or small, fast or slow.

Dimensions are 9'9" 18-5/8"x23"x14" 3-1/8" I kept the rails a little full, wanting to maintain some of the volume that my 10-0 offered. The tail is a pulled-in, mini-square tail, which I believe is the best tail shape for a "performance" LB. I added a little extra "V" in the tail to compensate for the lower 3-5/8" tail rocker. This LB should be both fast and responsive. I added a half-length, blended nose concave with a beveled-rail, a la Infinity Rad NR, Stewart Hydro Hull, Walden Magic. The beveled rail is believed to make trimming from the nose a little easier, but we'll see. I did it more as a shaping exercise, having never done one before.
The board has a t-band center stringer and was finished with a beautiful, resin-tint Ice Green bottom and rails, and an Ice Blue resin-tint deck inlay, set off by a red pin line. A red "wishbone" pin line sets off the bottom concave. Gloss & Polish, of course! The price for a board like this is a reasonable $890 (without fins). Contact me and lets talk about your next "one-board-quiver".
The board has a t-band center stringer and was finished with a beautiful, resin-tint Ice Green bottom and rails, and an Ice Blue resin-tint deck inlay, set off by a red pin line. A red "wishbone" pin line sets off the bottom concave. Gloss & Polish, of course! The price for a board like this is a reasonable $890 (without fins). Contact me and lets talk about your next "one-board-quiver".
Wednesday, February 12, 2014
More magic from Lucke Glassing...
Every shaper knows you're only as good as your glasser. Ray Lucke makes Thomas Patrick Surfboards look as good as they surf. Case in point, a 9-0 high-performance noserider for customer Kirt in San Clemente, CA. This is epoxy resin and S-glass over an eps core (from Marko Foam), with a cedar-basswood-cedar t-band. Light, strong, beautiful. I just love building custom boards!! Let me build one with you!
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